voyage of the paper canoe-第12章
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This was in March; 1867; while the youth was engaged in the manufacture of paper boxes。 Having repaired a wooden shell…boat by covering the cracks with sheets of stout paper cemented to the wood; the result satisfied him; and he immediately applied his attention to the further development of his bright idea。 Assisted by his father; Mr。 Elisha Waters; the enterprise was commenced 〃by taking a wooden shell; thirteen inches wide and thirty feet long; as a mould; and covering the entire surface of its bottom and sides with small sheets of strong Manila paper; glued together; and superposed on each other; so that the joints of one layer were covered by the middle of the sheet immediately above; until a sheet of paper had been formed one…sixteenth of an inch in thickness。 The fabric thus constructed; after being carefully dried; was removed from the mould and fitted up with a suitable frame; consisting of a lower keelson; two inwales; the bulkhead; in short; all the usual parts of the frame of a wooden shell; except the timbers; or ribs; of which none were used the extreme stiffness of the skin rendering them unnecessary。 Its surface was then carefully waterproofed with suitable varnishes; and the work was completed。 Trials proved that; rude as was this first attempt compared with the elegant craft now turned out from paper; it had marked merits; among which were; its remarkable stiffness; the symmetry of the hull with respect to its long axis; and the smoothness of the water…surface。〃
A gentleman; who possesses excellent judgment and long experience in all that relates to paper boats; furnishes me with the following valuable information; which I feel sure will interest the reader。
〃The process of building the paper shell…boat is as follows: The dimensions of the boat having been determined upon; the first step is to construct a wooden model; or form; an exact facsimile of the desired boat; on which to mould the paper skin。 For this purpose the lines of the boat are carefully drawn out of the full size; and from the drawings thus made the model is prepared。 It is built of layers of well…seasoned pine; securely fastened together to form one solid mass; which; after having been laid up of the general outline required; is carefully worked off; until its surface; which is made perfectly smooth; exactly conforms to the selected lines; and its beam; depth; and length are those of the given boat。 During the process of its construction; suitable rabbets are cut to receive the lower keelson; the two inwales; and the bow and stern deadwoods; which; being put in position; are worked off so that their surfaces are flush with that of the model; and forming; as it were; an integral part of it。 It being important that these parts should; in the completed boat; be firmly attached to the skin; their surface is; at this part of the process; covered with a suitable adhesive preparation。
〃The model is now ready to be covered with paper。 Two kinds are used: that made from the best Manila; and that prepared from pure unbleached linen stock; the sheets being the full length of the model; no matter what that may be。 If Manila paper is used; the first sheet is dampened; laid smoothly on the model; and securely fastened in place by tacking it to certain rough strips attached to its upper face。 Other sheets are now superposed on this and on each other; and suitably cemented together; the number depending upon the size of the boat and the stiffness required。 If linen paper is used; but one sheet is employed; of such weight and dimensions that; when dry; it will give just the thickness of skin necessary。 Should the surface of the model be concave in parts; as in the run of boats with square sterns for instance; the paper is made to conform to these surfaces by suitable convex moulds; which also hold the paper in place until; by drying; it has taken and will retain the desired form。 The model; with its enveloping coat of paper; is now removed to the dry…room。 As the paper skin dries; all wrinkles disappear; and it gradually assumes the desired shape。 Finally; when all moisture has been evaporated; it is taken from the mould an exact fac…simile of the model desired; exceedingly stiff; perfectly symmetrical; and seamless。
〃The paper is now subjected to the water…proof process; and the skin; with its keelson; inwales; and dead…woods attached; is then placed in the carpenter's hands; where the frame is completed in the usual manner; as described for wooden boats。 The paper decks being put on; it is then ready for the brass; iron; and varnish work。 As the skins of these boats (racing…shells) vary from one…sixteenth of an inch in the singles; to one…twelfth of an inch in the six…oared outriggers; the wooden frame becomes necessary to support and keep them in shape。 In applying this invention to gigs; dingys; canoes; and skiffs; a somewhat different method is adopted。 Since these boats are subjected to much hard service; and must be so constructed as to permit the occupant to move about in them as is usual in such craft; a light and strong frame of wood is prepared; composed of a suitable number of pairs of ribs; with stem and stern pieces cut from the natural crooks of hackmatack roots。 These are firmly framed to two gunwales and a keelson; extending the length of the boat; the whole forming the skeleton shape of the desired model。 The forms for these boats having been prepared; as already described for the racing…shells; and the frame being let into this form; so that the outer surface of the ribs; stem and stern pieces will conform with its outer surface; the paper skin is next laid upon it。 The skin; manufactured from new; unbleached linen stock; is carefully stretched in place; and when perfectly dry is from one…tenth to three…sixteenths of an inch thick。 Removed from the model; it is water…proofed; the frame and fittings completed; and the boat varnished。 In short; in this class of boats; the shape; style; and finish are precisely that of wooden ones; of corresponding dimensions and class; except that for the usual wooden sheathing is substituted the paper skin as described。
〃The advantages possessed by these boats over those of wood are:
〃By the use of this material for the skins of racing…shells; where experience has demonstrated the smooth bottom to be the best; under…water lines of any degree of fineness can be developed; which cannot successfully be produced in those of wood; even where the streaks are so reduced in thickness that strength; stiffness; and durability are either wholly sacrificed or greatly impaired。 In the finer varieties of 'dug…outs' equally fine lines can be obtained; but so delicate are such boats; if the sides are reduced to three…sixteenths of an inch or less in thickness; that it is found practically impossible to preserve their original forms for any length of time。 Hence; so far as this point is concerned; it only remains for the builder to select those models which science; guided by experience; points out as the best。
The paper skin; after being water…proofed; is finished with hard varnishes; and then presents a solid; perfectly smooth; and horny surface to the action of the water; unbroken by joint; lap; or seam。 This surface admits of being polished as smooth as a coach…panel or a mirror。 Unlike wood; it has no grain to be cracked or split; it never shrinks; and; paper being one of the best of non…conductors; no ordinary degree of heat or cold affects its shape or hardness; and hence these boats are admirably adapted for use in all climates。 As the skin absorbs no moisture; these boats gain no weight by use; and; having no moisture to give off when out of the water; they do not; like wooden boats; show the effect of exposure to the air by leaking。 They are; therefore; in this respect always prepared for service。
The strength and stiffness of the paper shells are most remarkable。 To demonstrate it; a single shell of twelve inch beam and twenty…eight feet long; fitted complete with its outriggers; the hull weighing twenty…two pounds; was placed on two trestles eight feet apart; in such a manner that the trestles were each the same distance from the centre of the