industrial biography-第32章
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brilliancy like the sun when looked at with the naked eye on a clear
day。 The pots are then lifted out of their place; and the liquid
steel is poured into ingots of the shape and size required。 The pots
are replaced; filled again; and the process is repeated; the red…hot
pots thus serving for three successive charges; after which they are
rejected as useless。
When Huntsman had perfected his invention; it would naturally occur
to him that the new metal might be employed for other purposes
besides clock…springs and pendulums。 The business of clock…making was
then of a very limited character; and it could scarcely have been
worth his while to pursue so extensive and costly a series of
experiments merely to supply the requirements of that trade。 It is
more probable that at an early stage of his investigations he
shrewdly foresaw the extensive uses to which cast…steel might be
applied in the manufacture of tools and cutlery of a superior kind;
and we accordingly find him early endeavouring to persuade the
manufacturers of Sheffield to employ it in the manufacture of knives
and razors。 But the cutlers obstinately refused to work a material so
much harder than that which they had been accustomed to use; and for
a time he gave up all hopes of creating a demand in that quarter。
Foiled in his endeavours to sell his steel at home; Huntsman turned
his attention to foreign markets; and he soon found he could readily
sell abroad all that he could make。 The merit of employing cast…steel
for general purposes belongs to the French; always so quick to
appreciate the advantages of any new discovery; and for a time the
whole of the cast…steel that Huntsman could manufacture was exported
to France。 When he had fairly established his business with that
country; the Sheffield cutlers became alarmed at the reputation which
cast…steel was acquiring abroad; and when they heard of the
preference displayed by English as well as French consumers for the
cutlery manufactured of that metal; they readily apprehended the
serious consequences that must necessarily result to their own trade
if cast…steel came into general use。 They then appointed a deputation
to wait upon Sir George Savile; one of the members for the county of
York; and requested him to use his influence with the government to
obtain an order to prohibit the exportation of cast…steel。 But on
learning from the deputation that the Sheffield manufacturers
themselves would not make use of the new steel; he positively
declined to comply with their request。 It was indeed fortunate for
the interests of the town that the object of the deputation was
defeated; for at that time Mr。 Huntsman had very pressing and
favourable offers from some spirited manufacturers in Birmingham to
remove his furnaces to that place; and it is extremely probable that
had the business of cast…steel making become established there; one
of the most important and lucrative branches of its trade would have
been lost to the town of Sheffield。
The Sheffield makers were therefore under the necessity of using the
cast…steel; if they would retain their trade in cutlery against
France; and Huntsman's home trade rapidly increased。 And then began
the efforts of the Sheffield men to wrest his secret from him。 For
Huntsman had not taken out any patent for his invention; his only
protection being in preserving his process as much a mystery as
possible。 All the workmen employed by him were pledged to inviolable
secrecy; strangers were carefully excluded from the works; and the
whole of the steel made was melted during the night。 There were many
speculations abroad as to Huntsman's process。 It was generally
believed that his secret consisted in the flux which he employed to
make the metal melt more readily; and it leaked out amongst the
workmen that he used broken bottles for the purpose。 Some of the
manufacturers; who by prying and bribing got an inkling of the
process; followed Huntsman implicitly in this respect; and they would
not allow their own workmen to flux the pots lest they also should
obtain possession of the secret。 But it turned out eventually that no
such flux was necessary; and the practice has long since been
discontinued。 A Frenchman named Jars; frequently quoted by Le Play in
his account of the manufacture of steel in Yorkshire;*
'footnote。。。
Annales des Mines; vols。 iii。 and ix。; 4th Series。
。。。'
paid a visit to Sheffield towards the end of last century; and
described the process so far as he was permitted to examine it。
According to his statement all kinds of fragments of broken steel
were used; but this is corrected by Le Play; who states that only the
best bar steel manufactured of Dannemora iron was employed。 Jars adds
that 〃the steel is put into the crucible with A FLUX; the composition
of which is kept secret;〃 and he states that the time then occupied
in the conversion was five hours。
It is said that the person who first succeeded in copying Huntsman's
process was an ironfounder named Walker; who carried on his business
at Greenside near Sheffield; and it was certainly there that the
making of cast…steel was next begun。 Walker adopted the 〃ruse〃 of
disguising himself as a tramp; and; feigning great distress and
abject poverty; he appeared shivering at the door of Huntsman's
foundry late one night when the workmen were about to begin their
labours at steel…casting; and asked for admission to warm himself by
the furnace fire。 The workmen's hearts were moved; and they permitted
him to enter。 We have the above facts from the descendants of the
Huntsman family; but we add the traditional story preserved in the
neighbourhood; as given in a well…known book on metallurgy :
〃One cold winter's night; while the snow was falling in heavy flakes;
and the manufactory threw its red glared light over the
neighbourhood; a person of the most abject appearance presented
himself at the entrance; praying for permission to share the warmth
and shelter which it afforded。 The humane workmen found the appeal
irresistible; and the apparent beggar was permitted to take up his
quarters in a warm corner of the building。 A careful scrutiny would
have discovered little real sleep in the drowsiness which seemed to
overtake the stranger; for he eagerly watched every movement of the
workmen while they went through the operations of the newly
discovered process。 He observed; first of all; that bars of blistered
steel were broken into small pieces; two or three inches in length;
and placed in crucibles of fire clay。 When nearly full; a little
green glass broken into small fragments was spread over the top; and
the whole covered over with a closely…fitting cover。 The crucibles
were then placed in a furnace previously prepared for them; and after
a lapse of from three to four hours; during which the crucibles were
examined from time to time to see that the metal was thoroughly
melted and incorporated; the workmen proceeded to lift the crucible
from its place on the furnace by means of tongs; and its molten
contents; blazing; sparkling; and spurting; were poured into a mould
of cast…iron previously prepared: here it was suffered to cool; while
the crucibles were again filled; and the process repeated。 When cool;
the mould was unscrewed; and a bar of cast…steel presented itself;
which only required the aid of the hammerman to form a finished bar
of cast…steel。 How the unauthorized spectator of these operations
effected his escape without detection tradition does not say; but it
tells us that; before many months had passed; the Huntsman
manufactory was not the only one where cast…steel was produced。〃*
'footnote。。。
The Useful Metals and their Alloys (p。 348); an excellent little
work; in which the process of cast…steel making will be found fully
described。
。。。'
However the facts may be; the discovery of the elder Huntsman proved
of the greates