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第32章

industrial biography-第32章

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brilliancy like the sun when looked at with the naked eye on a clear

day。  The pots are then lifted out of their place; and the liquid

steel is poured into ingots of the shape and size required。  The pots

are replaced; filled again; and the process is repeated; the red…hot

pots thus serving for three successive charges; after which they are

rejected as useless。



When Huntsman had perfected his invention; it would naturally occur

to him that the new metal might be employed for other purposes

besides clock…springs and pendulums。  The business of clock…making was

then of a very limited character; and it could scarcely have been

worth his while to pursue so extensive and costly a series of

experiments merely to supply the requirements of that trade。  It is

more probable that at an early stage of his investigations he

shrewdly foresaw the extensive uses to which cast…steel might be

applied in the manufacture of tools and cutlery of a superior kind;

and we accordingly find him early endeavouring to persuade the

manufacturers of Sheffield to employ it in the manufacture of knives

and razors。  But the cutlers obstinately refused to work a material so

much harder than that which they had been accustomed to use; and for

a time he gave up all hopes of creating a demand in that quarter。

Foiled in his endeavours to sell his steel at home; Huntsman turned

his attention to foreign markets; and he soon found he could readily

sell abroad all that he could make。  The merit of employing cast…steel

for general purposes belongs to the French; always so quick to

appreciate the advantages of any new discovery; and for a time the

whole of the cast…steel that Huntsman could manufacture was exported

to France。  When he had fairly established his business with that

country; the Sheffield cutlers became alarmed at the reputation which

cast…steel was acquiring abroad; and when they heard of the

preference displayed by English as well as French consumers for the

cutlery manufactured of that metal; they readily apprehended the

serious consequences that must necessarily result to their own trade

if cast…steel came into general use。  They then appointed a deputation

to wait upon Sir George Savile; one of the members for the county of

York; and requested him to use his influence with the government to

obtain an order to prohibit the exportation of cast…steel。  But on

learning from the deputation that the Sheffield manufacturers

themselves would not make use of the new steel; he positively

declined to comply with their request。  It was indeed fortunate for

the interests of the town that the object of the deputation was

defeated; for at that time Mr。 Huntsman had very pressing and

favourable offers from some spirited manufacturers in Birmingham to

remove his furnaces to that place; and it is extremely probable that

had the business of cast…steel making become established there; one

of the most important and lucrative branches of its trade would have

been lost to the town of Sheffield。



The Sheffield makers were therefore under the necessity of using the

cast…steel; if they would retain their trade in cutlery against

France; and Huntsman's home trade rapidly increased。  And then began

the efforts of the Sheffield men to wrest his secret from him。  For

Huntsman had not taken out any patent for his invention; his only

protection being in preserving his process as much a mystery as

possible。  All the workmen employed by him were pledged to inviolable

secrecy; strangers were carefully excluded from the works; and the

whole of the steel made was melted during the night。  There were many

speculations abroad as to Huntsman's process。  It was generally

believed that his secret consisted in the flux which he employed to

make the metal melt more readily; and it leaked out amongst the

workmen that he used broken bottles for the purpose。  Some of the

manufacturers; who by prying and bribing got an inkling of the

process; followed Huntsman implicitly in this respect; and they would

not allow their own workmen to flux the pots lest they also should

obtain possession of the secret。  But it turned out eventually that no

such flux was necessary; and the practice has long since been

discontinued。  A Frenchman named Jars; frequently quoted by Le Play in

his account of the manufacture of steel in Yorkshire;*

 'footnote。。。

Annales des Mines; vols。 iii。 and ix。; 4th Series。

 。。。'

paid a visit to Sheffield towards the end of last century; and

described the process so far as he was permitted to examine it。

According to his statement all kinds of fragments of broken steel

were used; but this is corrected by Le Play; who states that only the

best bar steel manufactured of Dannemora iron was employed。  Jars adds

that 〃the steel is put into the crucible with A FLUX; the composition

of which is kept secret;〃 and he states that the time then occupied

in the conversion was five hours。



It is said that the person who first succeeded in copying Huntsman's

process was an ironfounder named Walker; who carried on his business

at Greenside near Sheffield; and it was certainly there that the

making of cast…steel was next begun。  Walker adopted the 〃ruse〃 of

disguising himself as a tramp; and; feigning great distress and

abject poverty; he appeared shivering at the door of Huntsman's

foundry late one night when the workmen were about to begin their

labours at steel…casting; and asked for admission to warm himself by

the furnace fire。  The workmen's hearts were moved; and they permitted

him to enter。  We have the above facts from the descendants of the

Huntsman family; but we add the traditional story preserved in the

neighbourhood; as given in a well…known book on metallurgy :  



〃One cold winter's night; while the snow was falling in heavy flakes;

and the manufactory threw its red glared light over the

neighbourhood; a person of the most abject appearance presented

himself at the entrance; praying for permission to share the warmth

and shelter which it afforded。  The humane workmen found the appeal

irresistible; and the apparent beggar was permitted to take up his

quarters in a warm corner of the building。  A careful scrutiny would

have discovered little real sleep in the drowsiness which seemed to

overtake the stranger; for he eagerly watched every movement of the

workmen while they went through the operations of the newly

discovered process。  He observed; first of all; that bars of blistered

steel were broken into small pieces; two or three inches in length;

and placed in crucibles of fire clay。  When nearly full; a little

green glass broken into small fragments was spread over the top; and

the whole covered over with a closely…fitting cover。  The crucibles

were then placed in a furnace previously prepared for them; and after

a lapse of from three to four hours; during which the crucibles were

examined from time to time to see that the metal was thoroughly

melted and incorporated; the workmen proceeded to lift the crucible

from its place on the furnace by means of tongs; and its molten

contents; blazing; sparkling; and spurting; were poured into a mould

of cast…iron previously prepared:  here it was suffered to cool; while

the crucibles were again filled; and the process repeated。  When cool;

the mould was unscrewed; and a bar of cast…steel presented itself;

which only required the aid of the hammerman to form a finished bar

of cast…steel。  How the unauthorized spectator of these operations

effected his escape without detection tradition does not say; but it

tells us that; before many months had passed; the Huntsman

manufactory was not the only one where cast…steel was produced。〃*

 'footnote。。。

The Useful Metals and their Alloys (p。 348); an excellent little

work; in which the process of cast…steel making will be found fully

described。

 。。。'



However the facts may be; the discovery of the elder Huntsman proved

of the greates

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